Warmly congratulate Zhengcheng EPC Boutique Project - Zhengda Harbin Feed Factory opened and put into operation

The year 2022 will be the second century of Chia Tai Group, when various undertakings will flourish. The four in one model of "government+enterprise+bank+farmers' cooperative organization" initiated by Chia Tai has also taken shape. Harbin Feed Factory, as the first specialized livestock and poultry ruminant feed processing factory jointly built by Chia Tai Group and the local government of Binxian County, It is also the first livestock and poultry ruminant comprehensive feed factory delivered by Shanghai Zhengcheng when the Group's second century was opened. The feed factory will not only become the "leader" of the local feed industry, strengthen and extend the important chain of the animal husbandry industry in Binxian County, but also open a new chapter of Zhengda New Era 4.0 feed factory.

On July 25, Chia Tai Harbin Feed Factory officially opened for production. The project is located in Binxi Economic and Technological Development Zone, Bin County, Harbin City, covering an area of 80000 square meters, with a total investment of nearly 200 million yuan, and an annual output of 60000 tons of high-grade ruminant and 120000 tons of high-grade livestock and poultry feed. The project is an EPC project of Shanghai Zhengcheng, covering civil engineering, steel structure construction and equipment installation.

Omni directional lean management to create high-quality feed project

Shanghai Zhengcheng carries out the whole process management of the project based on the management principle of "all-round, strict standards and high quality"; During the implementation of the project, we paid close attention to various indicators of each link. There were no details about personnel allocation, material preparation, machinery preparation, construction environment, etc. We also established a sound supervision, inspection and feedback mechanism, corrected errors in time, accurately controlled the project progress, and overcame many difficulties such as severe cold and epidemic. Harbin Zhengda and Shanghai Zhengcheng worked together to create a new benchmark for a feed factory.

Focusing on intelligence and efficiency to create Shanghai Zhengcheng Feed Industry 4.0 boutique

Energy saving and high efficiency

1. All in one, easy and efficient

The project is planned to be an intelligent all-in-one card system with leading technology in China. One card operation is convenient and efficient in the whole process, from the registration of raw material vehicles entering the factory, to weighing and measuring, precise unloading, and to returning the card from the factory; The finished product delivery area is also equipped with a special truck scale for delivery measurement, which is easy and time-saving.

2. Raw materials in bulk, cost reduction and efficiency increase

The bulk rate of raw materials is as high as 90%. Two automatic rollover hydraulic feeding systems, with a single line capacity of ≥ 100 tons/hour, cooperate with the meal cement silos and corn silos with great characteristics to maximize the demand for 100% bulk storage of bulk raw materials.

3. On site measurement, quantity means delivery

In order to solve the pain point of repeated manual invoicing operations in the feed factory, two bulk delivery channels are specially configured, each channel is equipped with a special weighbridge, which can be delivered after measurement, reducing redundant processes, being simple and efficient, and providing customers with a more comfortable experience.

4. The dry and wet are the same, saving time and more configuration

Shanghai Zhengcheng's unique full-automatic liquid mixer is used in the project, which can reduce the dry mixing time and increase the mixing efficiency by 20%.

5. Micro fine matching, easy and labor-saving

Two sets of fully automatic microelement batching systems, which can automatically clean and measure ingredients, can ensure a safe feeding for one day, saving people and labor.

intelligent control

6. CPS-PLUS, continuous upgrading.

The feed factory intelligent control system CP Smart system, independently developed by Shanghai Zhengcheng, is used to improve the quality and upgrade in combination with the actual application scenario, which can realize fully automatic pull production, traceable process and all-round accurate management.

7. One button start, natural granulation

The unique data algorithm of Shanghai Zhengcheng is used to deepen program development, save energy and increase efficiency, and the startup time is 5 minutes faster than that of traditional operations; In order to build a green low-carbon factory, combined with the unique head and tail material process of Chia Tai, the granulating machine is pollution-free and waste free.

8. The temperature and humidity are controlled together, and the cooling is accurate

The cooler system is equipped with a professional moisture control and stability monitoring system. According to the material temperature and humidity data fed back by the system, the operation of the cooling air network can be automatically adjusted for accurate control, safety and health.

9. 3D material level, process monitoring

The corn silo is equipped with three sets of fully automatic 3D monitoring systems, which can monitor the whole process in a whole time period and export with one key, breaking through the limitation of discontinuous control of traditional timing monitoring.

Epidemic prevention safety

10. Accurate epidemic prevention, safe and secure

The whole plant area is divided into raw materials and finished products, office and production, personnel and materials. The plant is equipped with modern material washing and decontamination facilities and personnel washing and decontamination facilities. From entering the plant to leaving the factory, absolute epidemic prevention is truly achieved in all weather, all direction and all process.

Chia Tai Harbin Feed Factory has been officially put into operation. It mainly produces four series of formulated feed, concentrated feed and concentrate supplement for pigs, chickens, ruminants and fish. The annual income is expected to reach 700 million yuan. The successful implementation of this project will also help Binxian strengthen the industrial chain, expand the industrial cluster and inject new momentum into the county's economic development.